Replacement
| •
|
Put on gloves to protect your hands.
|
| •
|
Use seat covers to avoid damaging any surfaces.
|
|
|
1. |
Remove the following items.
| A. |
Front pillar trim
(Refer to the BD group – “Interior Trim”)
|
| B. |
Inside rear view mirror
(Refer to the BD group – “Mirror”)
|
| C. |
Wiper arm
(Refer to the BD group – “Cowl Top Cover”)
|
| D. |
Cowl top cover
(Refer to the BD group – “Cowl Top Cover”)
|
|
|
2. |
To remove the A pillar garnish (A), loosen the mounting
screw after removing the cap (B).
Tightening torque
:
0.5 ~ 1.0N.m (0.05 ~ 0.1kgf.m, 0.4 ~ 0.7
lb-ft)
|
|
|
3. |
Using a screwdriver or remover, remove the windshield
glass upper molding (A).
|
|
4. |
Cut out the sealant using the sealant cutting tool
(09861-31100).
|
|
5. |
Remove the windshield glass (B) carefully using the
glass holder (A).
|
|
1. |
With a knife, scrape the old adhesive smooth to a
thickness of about 2mm (0.08 in.) on the bonding surface around the
entire windshield opening flange:
| A. |
Do not scrape down to the painted surface
of the body; damaged paint will interfere with proper bonding.
|
| B. |
Remove the rubber dam and fastereners from
the body.
|
| C. |
Mask off surrounding surfaces before painting
|
|
|
2. |
Clean the bonding surface with a sponge dampened
in alcohol. After cleaning, keep oil, grease and water from getting
on the clean surface.
|
|
3. |
Install the spacer (A) install the windshield glass
(B) temporarily with marking sure to position them on the center, and
then place the alignment mark (C).
|
|
4. |
With a sponge, apply a light coat of body primer
to the original adhesive remaining around the windshield opening flange.
Let the body primer dry for at least 10 minutes.
| A. |
Do not apply glass primer to the body, and
be careful not to mix up glass and body primer sponges.
|
| B. |
Never touch the primed surfaces with your
hands.
|
| C. |
Mask off the dashboard before painting the
flange.
|
|
|
5. |
Apply a light coat of glass primer to the outside
of the fasteners.
|
• |
Never touch the primed surface with
your hand If you do, the adhesive may not bond to the
glass properly, causing a leak after the windshield
glass is installed.
|
|
• |
Do not apply body primer to the glass.
|
|
• |
Keep water, dust, and abrasive materials
away from the primer.
|
|
|
|
6. |
Pack adhesive into the cartridge without air pockets
to ensure continuous delivery. Put the cartridge in a caulking gun,
and run a bead of adhesive (B) around the edge of the windshield glass
(A) between the fastener and molding as shown. Apply the adhesive within
30 minutes after applying the glass primer.
Make a slightly thicker bead at each corner.
|
|
7. |
Use suction cups (A) to hold the windshield glass
(B) over the opening, align it with the alignment marks (C) made in
step 15, and set it down on the adhesive. Lightly push on the windshield
until its edges are fully seated on the adhesive all the way around.
Do not open or close the doors until the adhesive is dry.
|
|
8. |
Install the A pillar garnish (A) and then install
the A pillar garnish mounting screw, cap (B).
Tightening torque
:
0.5 ~ 1.0N.m (0.05 ~ 0.1kgf.m, 0.4 ~ 0.7
lb-ft)
|
|
|
9. |
Scrape or wipe the excess adhesive off with a putty
knife or towel. To remove adhesive from a painted surface or the windshield,
wipe with a soft shop towel dampened with alcohol.
|
|
10. |
Let the adhesive dry for at least one hour, then
spray water over the windshield and check for leaks. Make leaking areas,
and let the windshield dry, then seal with sealant:
| A. |
Let the vehicle stand for at least four hours
after windshield installation. If the vehicle has to be used
within the first four, it must be driven slowly.
|
| B. |
Keep the windshield dry for the first hour
after installation.
|
|
|
11. |
Reinstall all remaining removed parts. Install the
rearview mirror after the adhesive has dried thoroughly. Advise the
customer not to do the following things for two the three days:
| A. |
Slam the door with all the windows rolled
up.
|
| B. |
Twist the body excessively (such as when
going in and out of driveways at an angle or driving over rough,
uneven roads)
|
|
|
12. |
Installation the following items.
| A. |
Cowl top cover
(Refer to the BD group – “Cowl Top Cover”)
|
| B. |
Wiper arm
(Refer to the BD group – “Cowl Top Cover”)
|
| C. |
Inside rear view mirror
(Refer to the BD group – “Mirror”)
|
| D. |
Front pillar trim
(Refer to the BD group – “Interior Trim”)
|
|
Components
1. Windshield glass
2. Windshield glass upper molding
...
Components
1. Tail gate glass
...
Hyundai Veloster: Windshield Glass. Repair procedures
Hyundai Veloster 2011-2017 Service Manual / Body (Interior and Exterior) / Interior / Windshield Glass. Repair procedures
Windshield Glass. Components and
Components Location
Tailgate Glass. Components and Components
Location