Hyundai Veloster Manuals

Hyundai Veloster: Tail Gate. Repair procedures - Exterior - Body (Interior and Exterior) - Hyundai Veloster 2010-2018 Service ManualHyundai Veloster: Tail Gate. Repair procedures

Replacement

Tail Gate Assembly Replacement
When removing and installing the tail gate, an assistant is necessary.
Take care not to damaged the tail gate and body.
1.
Remove the following items.
A.
Tail gate frame upper trim & Tail gate center trim
B.
Tail gate trim
C.
Tail gate frame side trim
2.
Remove the washer nozzle hose (C).
3.
Disconnect the connectors and tail gate wiring harness (B).
4.
After loosening the mounting bolts, then remove the tail gate assembly (A).

Tightening torque :
21.6 ~ 26.5 N.m (2.2 ~ 2.7 kgf.m, 15.9 ~ 19.5 lb-ft)

5.
Using a screwdriver, lift the socket clips (A) up slightly on both ends of the tail gate lifter (B).

6.
Installation is the reverse of removal.
Make sure the tail gate opens properly and locks securely.
Adjust the tail gate alignment.
Make sure the connectors are connected in properly.
Replace any damage clips.
Tail Gate Trim Replacement
When prying with a flat-tip screwdriver, wrap it with protective tape, and apply protective tape around the related parts, to prevent damage.
Put on gloves to protect your hands.
1.
Using a screwdriver or remover, remove the tail gate frame upper trim (A) and tail gate center trim (B).

2.
Using a screwdriver or remover, remove the tail gate trim (A).

3.
After loosening the mounting screws, then remove the tail gate frame side trim (A).

4.
Installation is the reverse of removal.
Make sure the tail gate opens properly and locks securely.
Replace any damaged clips.
Tail Gate Latch Replacement
When prying with a flat-tip screwdriver, wrap it with protective tape, and apply protective tape around the related parts, to prevent damage.
Put on gloves to protect your hands.
1.
Remove the following items:
A.
Tail gate center trim
B.
Tail gate trim
2.
Disconnect the tail gate latch connector (A).

3.
After loosening the mounting bolts, then remove the tail gate latch assembly (A).

Tightening torque :
6.9 ~ 10.8N.m (0.7 ~ 1.1kgf.m, 5.1 ~ 8.0 lb-ft)

4.
Installation is the reverse of removal
Make sure the tail gate opens properly and locks securely.
Make sure the connector is connected properly and the connecting rod is connected properly.
Replace any damaged clips.
Tail Gate Outside Handle Replacement
When prying with a flat-tip screwdriver, wrap it with protective tape, and apply protective tape around the related parts, to prevent damage.
Put on gloves to protect your hands.
1.
Remove the following items:
A.
Tail gate center trim
B.
Tail gate trim
2.
Disconnect the tail gate outside handle connector (A).
3.
Loosen the tail gate outside handle mounting nuts.

4.
Remove the tail gate outside handle (A).

5.
Installation is the reverse of removal
Make sure the tail gate locks/unlocks and opens/closes properly.
Make sure connectors are connected properly and each rod is connected securely.
Replace any damaged clips.
Tail Gate Lift Replacement
Take care to not let the tailgate fall on you as the lifts are removed. Have a helper hold the tailgate open, or use a secure method to hold it open.
1.
Using a screwdriver (A), lift up slightly the socket clips (B) of both ends on the lifter (D), and then remove the lifter from the bracket (C).

2.
Push the socket of the lifter into the bracket for installation.
Make sure the tail gate locks and opens properly and locks securely.
Tail Gate weatherstrip Replacement
Do not apply sealant to the body.
1.
Remove the tail gate weatherstrip (A).

2.
Installation is the reverse of removal.
Install the weatherstrip aligned with center line (B).

Adjustment

1.
After loosening the tail gate hinge (A) mounting bolt, adjust the tail gate by moving it up or down, or right or left.
2.
Adjust the tail gate height by turning the tail gate overslam bumpers (B).
3.
After loosening the tail gate striker (C) mounting bolts, adjust the tail gate striker by moving it up or down, or right or left.


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